Are industrial connectors or hardwired? After more and more equipment manufacturers compare the cost of using these two wiring methods, they find that connectors are more economical and practical.

For the factory’s process automation and control systems, thousands of equipment manufacturers have switched from point-to-point (hard) wiring to connector-based cable assembly. The use of connection solutions reduces unit costs and increases productivity. It can quickly complete the order and installation. With increasing pressure on profitability, many OEMs have made profitability one of their goals. For many of their customers, the obvious reason that connectors are better than hard wiring is to use and maintain the equipment at a lower total cost.

Connectors are more flexible and cost-saving

At every stage of the product life cycle, connector-based wiring is better than hard wiring. The connector wiring perfectly complements the modular mechanical design. Modularization, equipment and factory systems are composed of interrelated functional modules. Compared with the traditional single design method, modularization is more economical and effective. Standard components such as control panels, motor components and distribution boxes can be pre-installed, and the predictive components and connectors are plugged together in the final assembly.

prefabricated connector wiring assembly allows accurate and repeatable measurement of cable length. The connector-based wiring harness connection can be completed by low-paid workers or contractors without the need for electrician assembly, thereby saving costs.

Modular design provides great flexibility

The existing connector product portfolio provides users with great flexibility. Connectors are available in different sizes and are made of a series of coated and uncoated metals or plastics, with different cable outlet directions and wiring techniques.

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